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Normal Topic Basic Care and Feeding of a WO Carb (Read 3993 times)
 
scoutpilot
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Basic Care and Feeding of a WO Carb
08/23/13 at 09:42:31
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The PCV valve at the intake manifold, and the tube and cover at the Valve cover must be clean. If it is clogged it will not be able to relieve the pressure in the crankcase and vent the volatiles to the intake. This excess pressure has no other route out other than the Oil Fill Tube and then to the Crossover Tube. And then, into the carb. Check for a conical screen inside the small housing at the valve cover. If there is one there, remove it and put it on the shelf. These screens were found to be more of a problem than the one they were designed to cure. Is there a lot of oil residue in the carb throat? The PCV valve can be disassembled and serviced. If however, upon reassembly, it rattles, then the spring inside is no good. You cannot purchase the spring, nor the internal valve so you would need a NOS or good used complete one. You could try stretching the spring out a little, but I don't recommend that because too tight would cause the same problem.

For a carb to function correctly;

It must be set up correctly.
It must be clean as a hounds' tooth internally with properly sized valves and jets.
No vacuum leaks.
Float at 3/8" (+/-0)as measured, inverted, without the gasket in place. Use the shank of a 3/8" drill bit as has been suggested.
Accelerator pump travel up and down 17/64" (+/-0)
Metering rod tip .046 - .048 (for sea level operation, rod #547. For High altitude a one-step-leaner #548).
Metering rod setting 2.718" (+/-0)(special tool available from Carl Walck.)
Idle mixture nominally 1 1/2 to 2 turns out from bottom
Idle RPM 600-700
You must also have;
A properly functioning Heat Riser valve.
Fresh, clean air delivered from a well functioning Air Filter.
Fresh, filtered fuel delivered to the WO at 4 to 4 1/2 psi. I recommend a filter at the carb inlet. (The old single action mechanical fuel pump like the AC572 delivers at this level without a fuel pressure regulator. Electric pumps are problematic, to say the least.) A Solex can accept no more than 1 to 1 1/2 PSI and therefore requires a pressure regulator.
Fresh clean fuel from the tank to the pump. I recommend a filter between them.
A properly vented tank.
A properly timed and strong spark to all four plugs.
Correctly set Valves with good springs.
Did I miss anything? If any one item is not correct you will have performance problems.
  

Old fashioned service never goes out of style.
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F Bill
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Re: Basic Care and Feeding of a WO Carb
Reply #1 - 08/30/13 at 13:02:06
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Thank you Scout.. Good stuff. It is worth repeating that many carb problems are simply ignition system problems so getting your points in top shape with correct dwell and timing is a must too. Either use a clean gap gage or set dwell with a meter, and make sure the point set has clean, shiny contacts. Of course we are also assuming cap, rotor, wires and plugs are all up to snuff too. For some reason certain brands of spark plug tend to foul easily and that can be a head scratcher if you aren't aware of it. In a pinch you can heat up the tips with a propane torch and burn off any fouling but new plugs are best if you do have fouled plugs.
« Last Edit: 08/30/13 at 13:06:42 by F Bill »  

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scoutpilot
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Re: Basic Care and Feeding of a WO Carb
Reply #2 - 08/15/14 at 19:14:23
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As part of an ongoing learning strategy, I offer the following video.

  

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macrisel
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Re: Basic Care and Feeding of a WO Carb
Reply #3 - 08/18/14 at 14:50:43
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Awesome and very timely as I need to double check mine!
Thanks for posting!!!
  
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athawk11
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Re: Basic Care and Feeding of a WO Carb
Reply #4 - 08/18/14 at 20:14:34
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Nice demonstration.  You made it look easy. 

I have trouble slipping in the metering gauge and rod.  I've gotten in the habit of removing the fuel bowl top, slipping in the gauge, re-installing the top, setting the depth, taking the top off, installing the rod, then re-installing the top.

I'm going to try it your way next time.

Tim
« Last Edit: 08/18/14 at 20:15:25 by athawk11 »  

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Ryan_M
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Re: Basic Care and Feeding of a WO Carb
Reply #5 - 08/18/14 at 23:57:20
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athawk11 wrote on 08/18/14 at 20:14:34:
  

I have trouble slipping in the metering gauge and rod. 


I just battled with the same problem and I'm pretty sure ScoutPilot made this video specifically so I'd leave him alone over the weekend  Smiley. You guys merely benefit from my persistent obnoxiousness.

The trick is to pull the accelerator pump up and work the metering gauge in from there. Same with removing and installing the metering rod. Try to do it without moving the accelerator pump and it just won't go.

I went through this routine at least a dozen times on Saturday. Tim, something you mentioned in another post rings very true - do it enough times in a row and it becomes second nature. Or, if not quite second nature, you at least fumble a lot less.
« Last Edit: 08/18/14 at 23:59:43 by Ryan_M »  

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