It's been awhile since we kicked this dead horse so how about another round?
As documented in another thread, I have just completed an overhaul of both the T-90 transmission and D-18 transfer case in my M38. All brass parts were replaced with US made NOS stuff. The exception being the brass-faced thrust washers which were purchased from Walck's and are presumably new and presumably foreign.
After the rebuild and reinstallation, I filled the trans and TC with GL-1 mineral oil and ran the jeep through the gears several times while it was up on jack stands. I did not engage 4wd as I only had the rear wheels off the ground.
After that, I took a couple easy laps around the neighborhood, gently running up and down through the gears and in and out of 4wd. Shifts were crisp and near perfect - no grinding or problems.
With maybe 15 minutes of total running time (50 or 60 total shifts?), I drained the fresh fluid and found it to be full of brass flakes.

I'm not too worried as I'm thinking it's due solely to the new brass parts breaking in but I thought it was worth noting here. I know there was some thought that these flakes were more prevalent in transmissions that had been rebuilt and it appears that is the case. Some of the flaking blamed on the GL-5 may have been due to "natural causes" afterall. Regardless, I'm still sticking with the GL-1.
I'll be changing the fluid again after 100 or so miles and I wouldn't be surprised to still see some flakes. After that, though, I'd expect they would start to diminish.
I'm curious if anyone else might pay attention to this next time they rebuild a T-90? Athawk, I think you may have a T-90 overhaul in your near future?