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Very Hot Topic (More than 25 Replies) Too rusty to save? (Read 177009 times)
 
garage gnome
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Re: Too rusty to save?
Reply #90 - 03/24/13 at 02:29:12
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Yeah, thats the problem... I like it being original. But then again, it is no good if the original body rots away too... Decisions, decisions...  Roll Eyes
  

Nate in Western MA 1953 3A #3268, The Jalopy, '47 2A Wheelin' rig, '49 3A, #37071, unmolested, bone stock named Ted
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1955CJ-5
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Re: Too rusty to save?
Reply #91 - 03/25/13 at 20:49:59
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One more repair complete..





  

1955 CJ-5, A friend for 55 years....1951 CJ-3A, a new addition. 1929 Model A Ford Closed Cab Pickup...
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Re: Too rusty to save?
Reply #92 - 03/25/13 at 20:51:10
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More...





  

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1955CJ-5
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Re: Too rusty to save?
Reply #93 - 03/25/13 at 20:52:49
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What to do with that step that really isn't a step?





  

1955 CJ-5, A friend for 55 years....1951 CJ-3A, a new addition. 1929 Model A Ford Closed Cab Pickup...
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garage gnome
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Re: Too rusty to save?
Reply #94 - 03/25/13 at 22:15:24
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Ok, thats it! I'm going to fix the tub on my '49. Still don't know whether I should paint it or just redo the red primer and leave it that way.


Looking great!
  

Nate in Western MA 1953 3A #3268, The Jalopy, '47 2A Wheelin' rig, '49 3A, #37071, unmolested, bone stock named Ted
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1955CJ-5
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Re: Too rusty to save?
Reply #95 - 03/27/13 at 21:29:21
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Another panel today. This time I'll show what I do start to finish...

First cut out the rust, and square things up ..




I got this card stock at the dollar store....Make a template




Make it fit as best you can..

« Last Edit: 03/27/13 at 21:29:43 by 1955CJ-5 »  

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Re: Too rusty to save?
Reply #96 - 03/27/13 at 21:32:17
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Cut out a piece of metal.18 ga mild steel. I use a Harbor Freight electric shear...cuts like butter...




Here is the blank behind the template




Make the bends one at a time, fitting and checking as you go

  

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Re: Too rusty to save?
Reply #97 - 03/27/13 at 21:34:18
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Pretty good fit...there is plenty of trial fitting and tweaking...




I punched the holes for the "spot welds" with this HF tool..




Nearly ready to weld..

  

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Re: Too rusty to save?
Reply #98 - 03/27/13 at 21:36:45
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Welded in place...my welding skills are slowly improving...




Grind off the chicken poop...




Finished...sort of...



« Last Edit: 03/27/13 at 21:42:29 by 1955CJ-5 »  

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Re: Too rusty to save?
Reply #99 - 03/27/13 at 21:43:24
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Before...





After

  

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F Bill
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Re: Too rusty to save?
Reply #100 - 03/28/13 at 00:43:04
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1955CJ-5 wrote on 03/27/13 at 21:43:24:


If you haven't clicked on these pictures to get to the full size versions you haven't seen the extent of the change made in this jeep. Fantastic save of a rusty tub!  And you are learning to weld as you go too! I wish we had a handclap emoticon.
  

Owner of the world famous?? Pintojeep 3A and one yet to be named stock project 3A.
Based in central TX and upstate NY.
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Re: Too rusty to save?
Reply #101 - 03/28/13 at 03:26:12
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Thanks Bill. I've worked my way around to the spare tire carrier area and the rear brake light panel.....oh boy....

"It ain't over till it's over"

Randy

« Last Edit: 03/28/13 at 03:26:32 by 1955CJ-5 »  

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Re: Too rusty to save?
Reply #102 - 03/29/13 at 01:34:53
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I made a little progress today...

The right rear corner is a little rough...




But I cut it out and had planned to make some replacement panels...




When I realized that I needed a new wheel box baffle/tire support I decided to stop and order parts from Classic Enterprises. I'll get a baffle and a rear brake light panel with the support already attached...

Plenty of other things to do...I started to wrangle that tool box into place....

  

1955 CJ-5, A friend for 55 years....1951 CJ-3A, a new addition. 1929 Model A Ford Closed Cab Pickup...
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It wasn't always green....

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Re: Too rusty to save?
Reply #103 - 03/30/13 at 22:46:27
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Ready...




Set




Step



See that hole in the middle? They told me that you cannot weld to rusty steel....they were right.....
« Last Edit: 03/30/13 at 22:47:38 by 1955CJ-5 »  

1955 CJ-5, A friend for 55 years....1951 CJ-3A, a new addition. 1929 Model A Ford Closed Cab Pickup...
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Re: Too rusty to save?
Reply #104 - 04/01/13 at 02:37:00
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Now the drivers side wheelhouse....




Better already...




  

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