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Very Hot Topic (More than 25 Replies) Too rusty to save? (Read 177020 times)
 
1955CJ-5
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Re: Too rusty to save?
Reply #210 - 05/18/13 at 00:36:10
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There was an old rust repair in the drivers toeboard that has been bugging me. I've tried to ignore it, there was a small area of rust through...but now it's gone..



And the hole is gone too...



I used seam sealer on the seams that needed it, and i think it is ready for primer...

  

1955 CJ-5, A friend for 55 years....1951 CJ-3A, a new addition. 1929 Model A Ford Closed Cab Pickup...
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1955CJ-5
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Re: Too rusty to save?
Reply #211 - 05/18/13 at 20:45:51
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The bottom is primed...it may stay that way. I wanted a grey but this is kind of light....time will tell...
  

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Matto
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Re: Too rusty to save?
Reply #212 - 05/19/13 at 14:35:04
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That looks absolutely great! Nice job of documenting your progress too.
Matt
  

1949 CJ3A project,1954 CJ3B weekend driver,1979 CJ5 plow Jeep,2012 JK Rubicon DD and weekend trail rig,2011 Ford F150 for dragging cool stuff home Smiley
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1955CJ-5
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Re: Too rusty to save?
Reply #213 - 05/20/13 at 02:01:08
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Thanks Matt,

It is turning out much better than I expected....but now I have to pick a color. That primer gray just doesn't cut it. As my wife said...it's just not a jeep color. So now I'll shop around for a close Duplicolor match for Potomac Gray or Pickett Gray.....I found a very close match for the Luzon Red, and that may happen, but I'm kinda stuck on gray.....
  

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athawk11
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Re: Too rusty to save?
Reply #214 - 05/20/13 at 17:41:22
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That thing looks darn near new. 

Great work.

Hey, if you still have a love for sheet metal replacement, maybe I could talk you into fixing mine up!!  ?? Huh

Tim
  

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1955CJ-5
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Re: Too rusty to save?
Reply #215 - 05/21/13 at 15:46:14
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Oh I think you need to keep your thread going...I'll be very happy to throw out some valuable free advice from time to time...!
  

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1955CJ-5
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Re: Too rusty to save?
Reply #216 - 05/22/13 at 03:09:12
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One more little detail...a new filler neck, this one has the lip around it, the original had been ground off....

« Last Edit: 05/22/13 at 03:09:59 by 1955CJ-5 »  

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1955CJ-5
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Re: Too rusty to save?
Reply #217 - 05/25/13 at 02:27:47
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I started to remove the old paint, bondo rust etc...One of the reasons I decided to try and save this tub was the condition of the cowl and dash...I'm glad there was no bondo in the cowl...



I'm going to use All Metal filler. I really don't think it will need very much..

  

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1955CJ-5
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Re: Too rusty to save?
Reply #218 - 05/25/13 at 02:31:28
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So now I'm thinking about going with the original color....there is quite a bit left on the firewall.....

  

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NoCoWillys
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Re: Too rusty to save?
Reply #219 - 05/25/13 at 05:00:47
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Wow, that's looking great.  I'm just about at the same place you are in my body work.  You are lucky though, I ended up having to replace the top cowl because the hood mounting area had been bubbified beyond repair.  I also replaced my dash and firewall at the same time due to other large holes cut in for radios and who knows what else.  I just hope it all came back together "close" enough. 

I'm about to prime the bottom tomorrow, do you plan on just priming the bottom, finishing the top filler work and priming, then go back and final paint the bottom before the top?  That's been my plan but I'm not sure if it will turn into a nightmare or not yet.   Undecided
  

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1955CJ-5
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Re: Too rusty to save?
Reply #220 - 05/25/13 at 13:59:53
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That is my plan at the moment, subject to change!   Wouldn't a rotisserie be nice....

So right now it's prep, then more body work/filler, then prime, turn it over and add color to the bottom, turn it upright and then more paint.

  

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1955CJ-5
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Re: Too rusty to save?
Reply #221 - 05/26/13 at 21:26:07
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I finally put the front brakes on and repacked the hubs.



I assembled the parts to the backplate before putting it on the axle..just a little easier to work with...



I rolled it outside so I could clean the garage, and now it's raining!  Oh well, it had to get wet at some point!
« Last Edit: 05/26/13 at 21:27:21 by 1955CJ-5 »  

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1955CJ-5
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Re: Too rusty to save?
Reply #222 - 05/29/13 at 02:40:29
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I made a gasket for the old aluminum master cylinder



I had it sleeved by Apple Hydraulics a couple of months ago..I hope I can find a replacement cap someday...This one is smaller than the one's used on the cast iron master cylinders.




The new brake lines look good!


« Last Edit: 05/29/13 at 02:43:20 by 1955CJ-5 »  

1955 CJ-5, A friend for 55 years....1951 CJ-3A, a new addition. 1929 Model A Ford Closed Cab Pickup...
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1955CJ-5
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Re: Too rusty to save?
Reply #223 - 05/29/13 at 02:43:55
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Here is what the old cap looks like...mangled but it still works..

  

1955 CJ-5, A friend for 55 years....1951 CJ-3A, a new addition. 1929 Model A Ford Closed Cab Pickup...
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1955CJ-5
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It wasn't always green....

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Re: Too rusty to save?
Reply #224 - 05/30/13 at 02:06:40
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Changed both pinion seals today.

The Old



The New



The front yoke didn't have a dust cover..

  

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