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Author Topic: Theodore a 51 3a project  (Read 86052 times)

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Offline cbauer

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Re: Theodore a 51 3a project
« Reply #30 on: October 01, 2015, 10:21:17 AM »
Witch'es brew (electrolysis) works wonders for parts restoration. I usually keep the parts in the bath for 24 hrs to get all the rust off, it also delaminates most of the paint. This makes the clean-up with a wire wheel easy work. I did this to my CJ2A windshield when I had it and it came out rust free! used a kiddy pool for that one and got all the rust off inside and out. Anything is better than just sandblasting all the parts, and it saves a lot of time and money. JMHO

Offline cbauer

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Re: Theodore a 51 3a project
« Reply #31 on: October 01, 2015, 10:23:37 AM »
finished the Hubs ...ME LIKEY

Offline cbauer

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Re: Theodore a 51 3a project
« Reply #32 on: October 01, 2015, 10:25:24 AM »
worked on the 2A grill to transform into a 3A grill

Offline cbauer

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Re: Theodore a 51 3a project
« Reply #33 on: October 01, 2015, 10:32:47 AM »
Here is a question on the Hat Channels on the main channel under the drivers side the body bolt on my tub is installed in the channel pryor to the channel being welded on (no bolt head under the gas tank). This was not the case on the 66 CJ5?
is Classic enterprise hat channel have this Bolt installed?

Offline athawk11

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Re: Theodore a 51 3a project
« Reply #34 on: October 01, 2015, 12:33:34 PM »
I don't believe CE installs the welded nut in their hat channel.  I'm not sure any of the hat channel suppliers do.  I've had to weld my own in.

Tim
2-1949 CJ3As
1-1946 CJ2A

Offline corpsman

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Re: Theodore a 51 3a project
« Reply #35 on: October 01, 2015, 10:26:48 PM »
great looking project.  you're one of the lucky ones...  your jeep's body is in great shape.  usually the toolbox under the passenger seat looks horrible.  great job so far.  keep up the good work.
1952 M38

Offline cbauer

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Re: Theodore a 51 3a project
« Reply #36 on: October 02, 2015, 12:15:07 PM »
Thanks Corpman! Its one part at a time. Ordered my front frame horn from Matt at QTM nice guy, talked jeep stuff for a while, enjoyed the conversation. He gave me a few pointers I needed.
The tub is going to need the following:

1. both light panels
2. tailgate repair
3. panel below the tailgate
4. right side panel (rusted at the spare tire mount)
5  both wheel house brackets
6. re-weld the trans hump back
7. floor riser repair
8. hat channels
9. floor pan repairs (not a full replacement just misc. areas above the hat channels)
10. misc. holes and dents

The windshield is perfect, and when my dad had his jeep sandblasted we had my windshield done then. I had sprayed rust neutralizer on it until the time for painting.

I took out the fenders to asses the extent of repairs and they are toast. I have great 2A fenders that I will use until I get a good set of 3a fenders.

My hood had some issues not to bad but a lot of work to replace some areas in the front where the PO welded up bad spots and some dents. When I got the Rag top, he through in a great hood which I will use instead.

The grill is soaking in the witches brew for a couple of days to get all the rust off and help with the cleanup.
If I had a big enough tank I would put my whole frame and tub in it and never need any sandblasting  :-[.

I'm taking my front hubs off again and going to reline the brakes. although they had plenty of life in them, why buy the pads to fix it and not use them? It's was very easy to do it on the back brake pads so I'll go ahead and do the fronts.

Overall the progress seems slow, but when the frame is complete, the rolling chassis will take no time at all, and all those little nit picking parts will be done and ready for assembly.

I like to jump around cleaning and painting on misc. parts kinda breaks the boredom of working on just one area. Although the frame is key it will get done when its done :-?

Offline cbauer

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Re: Theodore a 51 3a project
« Reply #37 on: October 06, 2015, 12:41:04 PM »
finished the axles, done complete finito! yea.

Offline cbauer

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Re: Theodore a 51 3a project
« Reply #38 on: October 06, 2015, 12:42:36 PM »
removed the hat channel not too bad!

Offline cbauer

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Re: Theodore a 51 3a project
« Reply #39 on: October 06, 2015, 12:44:59 PM »
finished the headlights! :D

Offline cbauer

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Re: Theodore a 51 3a project
« Reply #40 on: October 06, 2015, 12:49:03 PM »
Here's a teaser for you got this Harrison last year and revamped it looks good. it will be great on those cold winter days! Purchased this from a guy in Houston for $40.00 motor runs like a champ 8-)

Offline cbauer

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Re: Theodore a 51 3a project
« Reply #41 on: October 06, 2015, 12:51:38 PM »
OK, I need some help in finding the end for this Ramsey winch.
This is the winch I want to install on Theodore.

Offline cbauer

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Re: Theodore a 51 3a project
« Reply #42 on: October 06, 2015, 12:56:23 PM »
on the hat channel would you just get rid of the bolt and just go through the floorboard? see previous post and pic.

Offline cbauer

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Re: Theodore a 51 3a project
« Reply #43 on: November 11, 2015, 01:20:20 PM »
Well its been awhile, but I have been working on the frame. I had to wire my shop up and then was able to get some welding done on the frame. NICE TO HAVE POWER WHERE THE WELDING IS TAKING PLACE.
I cut off the offending frame horn and welded on the horn I bought from QTM. worked out great don't have to straighten out the left side frame, just need to tweek the frame on the right side alittle.
Got the rear bumper welded and straightened (worked with heat for the first time very good results) much easier than I thought just a little time. Frame is ready for sandblasting.
I did weld up some cracks in the fenders (CJ2a fenders) and other misc. items that needed a little attention.
Its nice having an good working mig with gas using argon mix really nice welds (no fuss no mess)!

Offline 1955CJ-5

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Re: Theodore a 51 3a project
« Reply #44 on: November 11, 2015, 09:13:51 PM »
I don't know how I got by without my mig welder......now I'm pretty sure I need a small oxy-acetylene outfit.....
1955 CJ-5, A friend for 58 years....1951 CJ-3A, a new addition. 1929 Model A Ford Closed Cab Pickup...